How to Fix Cigarette Burns in Car Headliner

Do you have cigarette burns on your car’s headliner? If so, you know how frustrating a cosmetic blemish like this can be. Don’t worry – there is a simple process to follow that will help restore your upholstery and give the inside of your car new life.

In this blog post, we’ll walk through each step to show you how to fix cigarette burns in car headliner without ruining the headliner fabric or compromising its integrity. Read on for our easy-to-follow guide!

How to Fix Cigarette Burns in Car Headliner

Supplies You Will Need to Fix Cigarette Burns in Car Headliner

  1. Cigarette burn repair kit
  2. Scissors
  3. Microfiber cloths
  4. Hairdryer
  5. Fabric glue
  6. Tape measure or ruler (optional)

Step-by-Step Guidelines on How to Fix Cigarette Burns in Car Headliner

Step 1: Apply Cigarette Burn Repair Kit

The first step is to apply a cigarette burn repair kit. This will help to fill the indentation and create an even, smooth surface in preparation for further repairs. Some kits may come with their own instructions; if so, please follow them carefully. For all other cases, be sure to read the instructions on the product packaging before proceeding.

Apply a Cigarette 
Burn Repair Kit

Step 2: Cut Out Burned Area

Next, you will need to cut out the burned area of the headliner fabric. Use scissors to carefully remove any charred or weakened material. Be careful not to damage any of the surrounding areas or upholstery fabric while doing so. This step is optional if you don’t want to risk damaging the headliner fabric surrounding the burn.

Step 3: Measure and Cut Replacement Fabric

Once the burned material has been removed, measure the area that needs to be replaced and cut a piece of new fabric accordingly. If you are unable to locate a matching fabric color or texture, use a piece of similar-looking fabric as an alternative. Make sure the replacement piece is slightly larger than the area you cut out in order to ensure a good fit.

Step 4: Glue New Fabric in Place

Use fabric glue to attach the new piece of fabric in place. Make sure that you spread a thin layer of glue over the entire area, and make sure not to miss any spots or gaps. Allow the glue to dry for several hours before moving on to the next step and remember to keep the area well-ventilated while it dries.

Step 5: Heat the Fabric

Once the glue has had enough time to dry, use a hairdryer to heat the fabric. This will help to reactivate the glue and also make sure that it will stick in place securely. Make sure not to leave any air pockets or wrinkles and be careful not to overheat the fabric. While you are heating the fabric, you can use a microfiber cloth to gently press down and smooth out any wrinkles or bumps.

Use a Hairdryer

Step 6: Smooth Out Fabric

Lastly, you will need to use a microfiber cloth to smooth out the fabric. This will help create an even, seamless surface that looks like it has never been damaged. Once you are satisfied with the results, your car’s headliner should look good as new!

And there you have it – a simple, six-step guide on how to fix cigarette burns in car headliners. With a bit of patience and some basic supplies, you can easily restore the aesthetics of your car’s interior without any major issues. We hope this blog post has helped you learn how to repair cigarette burns in car headliners successfully!

Additional Tips and Tricks to Fix Cigarette Burns in Car Headliners

1. If the burn is minor and isn’t too deep, you can use a headliner patch to fill in the holes. Apply it directly over the hole with an adhesive such as fabric glue or superglue. Allow it to dry before continuing to the next step.

2. Cut out a piece of heavy-duty fabric that’s slightly larger than the hole. Apply a layer of adhesive to both sides of the patch and press it firmly against the headliner. Make sure it is completely secure before moving on.

3. You can also use special fabric paint to cover up minor burns or holes in your car’s headliner. Choose a color that matches your car’s interior and apply a thin layer of paint over the damaged area. Allow it to dry completely before using the headliner again.

4. If you have minor burns or holes in your headliner, you can also use a heat gun to repair them. Place the gun close to the damaged area and move it across the headliner until it melts together. Be careful not to use too much heat, as this can damage the fabric further.

Use a Heat Gun
to Repair Them

5. Finally, if all else fails, you may need to replace your headliner altogether. If you have extensive damage or holes that cannot be repaired in any other way, replacing your headliner is the best option. You can purchase a pre-made headliner from an auto parts store or have one custom-made to fit your car specifically.

With these tips and tricks, you can easily repair cigarette burns in your car’s headliner. Just make sure to take the appropriate safety precautions and choose the right materials for the job. With a little bit of effort, you can have your car looking good as new in no time!

Precautions Need to Follow for Fixing Cigarette Burns in Car Headliner

1. Safety is the foremost priority. Make sure to wear safety glasses and gloves while working with chemical products. Avoid inhaling toxic fumes, and take necessary precautions to ensure your own health and safety.

2. In order to avoid any mishaps or further damage, make sure to remove the car headliner from its frame first and lay it down on a flat surface.

3. Use rubbing alcohol to clean the area around the cigarette burn, so that nothing will interfere with the repair process.

4. Apply some adhesive remover to remove any excess glue or melted fabric from around the burn, taking care to avoid touching the actual burn itself.

5. Cut a small patch of car headliner fabric, big enough to cover the cigarette burn and all of its surrounding area, then apply some adhesive to the backside of the patch.

6. Place the patch over the cigarette burn and press firmly for 1-2 minutes. Allow it to dry before flipping over the headliner and applying pressure to the new patch from the other side.

7. Once the adhesive has dried, apply some fabric glue around the edges of the patch to secure it in place. Allow this to dry completely as well before moving on.

8. If needed, you may need to use a lighter or heat gun to blend the repaired area into the rest of the headliner fabric. Be sure to use caution and avoid overheating the material.

Following these steps carefully will ensure a successful repair of the cigarette burn in your car headliner. It is important to take safety precautions and pay attention to details during the repair process, as even one small mistake can lead to further damage or an unsatisfactory result. With patience and care, you should be able to successfully fix your car headliner.

Frequently Asked Questions

How Do I Know if My Car’s Headliner Has a Cigarette Burn? 

If you’ve noticed a small, circular hole in your car’s upholstery, chances are it is likely to be a cigarette burn. To confirm this, take a look at the edges of the hole and feel around it. If the edges are slightly charred or melted, this is a sign that it was caused by a cigarette burn and not something else.

Can I Repair Cigarette Burns Myself? 

Yes, repairing a cigarette burn in your car’s headliner can be done at home with the right tools and supplies. You will need a patch of fabric that matches the headliner, glue, and an iron. Follow our guide above to learn the step-by-step instructions for repairing cigarette burns yourself.

Do Cigarette Burns Cause Further Damage? 

Cigarette burns can cause further damage to upholstery if not repaired quickly and properly. Unrepaired cigarette burns can lead to weak or thin spots in the fabric, as well as discoloration and staining. Additionally, if you don’t take the necessary steps to repair the burn, it can become worse and spread.

What Are the Best Ways to Prevent Cigarette Burns? 

The best way to prevent cigarette burns is to never smoke in your car. However, if people in your vehicle do smoke, make sure they are careful with where they put their lit cigarettes. Investing in ashtrays or cup holders that keep lit cigarettes safely away from upholstery is a great way to avoid any future cigarette burns. Additionally, make sure you check and clean your car regularly in order to detect and remove any possible smoking residue.

Investing in Ashtrays 
or Cup Holders


Knowing how to fix cigarette burns in car headliner is essential for keeping your upholstery looking like new. If you have a cigarette burn in your car, follow our step-by-step guide to repair it yourself or take it to a professional for assistance. Taking preventative measures like investing in an ashtray and cleaning your car regularly will also help keep those pesky cigarette burns away. With the right knowledge and supplies, you can ensure your car’s interior stays in top condition.

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